ULTRA3 Adoptable Pipe & Fittings

Modern sewerage systems demand a new generation of pipework and components that focus on installation, sustainability and compliance.

JDP provides ULTRA3 sewer drainage system, sized from 110mm to 630mm, that offers a dual-purpose system for underground drainage.

Manufactured from PVC-U and certified (Kitemarked) to BS EN 13476-2 as a SN8-rated smooth-wall structured layer pipe, ULTRA3 can be used in both house drainage (100/110mm & 150/160mm) and adoptable sewers (150/160mm - 600/630mm) compliant with water authority requirements.

With a full combination of fittings ULTRA3 is the ultimate underground sewer drainage system.

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ULTRA3 Underground Drainage System

Dimensions

Nominal Size (mm) Lengths OD (mm) Wall Thickness (mm) ID (mm) Weight / m (kg)
100/110 3m & 6m 110 3.20 103.60 1.33
150/160 3m & 6m 160 4.70 150.60 2.94
185/200 3m 200 5.90 188.20 4.75
225/250 3m 250 7.30 235.4 7.14
300/315 3m 315 9.20 296.60 11.33
375/400 3m 400 11.70 376.60 19.43
475/500 3m 500 14.60 470.80 30.34
600/630 3m 630 18.4 593.20 45.78

Features & Benefits

The integral seal of ULTRA3 fittings

Installation & Maintenance

  • An integral seal quickens installation, increases seal quality and reduces delays and air test failure rates
  • ULTRA3 provides a direct connection to PPIC and AXEDO® chambers without the use of adaptors
  • Inherent resistance to potential damage from cleaning and maintenance
  • Tested and exceeds the requirements of WIS 4-35-01 exceeding a jetting resistance of 4000 psi (275 bar)
The intermediary layer of ULTRA3 pipework, manufactured with recycled PVC material.

Sustainability

  • Pipework manufactured with at least 40% recycled material to EN 13476-2 with an intermediary layer of recycled PVC, with virgin PVC inner and outer layers
  • Makes 100/110mm and 150/160mm pipework 20-25% lighter than EN 1401 pipework
  • Provides safe and easier handling on site and a reduced carbon footprint compared to alternative systems
The stamp markings on an ULTRA3 fitting.

Compliance

  • ULTRA3 SN8 pipework certified (Kitemarked) to BS EN 13476-2:2007
  • ULTRA3 fittings certified (Kitemarked) to BS EN 1401-1:2009
  • 100/110mm and 150/160mm sewer pipe manufactured in 3m and 6m lengths for house/plot drainage
  • 100/100mm, 150/160mm, 185/200mm, 225/250mm and 300/315mm sewer pipe manufactured in 3m lengths in accordance with water authority requirements

SN8 System Approval

The ULTRA3 system, manufactured by DYKA, is made up of SN8 pipework to EN 13476-2 and SDR 41 fittings.

Pipework is certified (Kitemarked) to BS EN 13476-2. Within this standard Section 9.2 states: "The mechanical characteristics of solid-wall fittings are described in the relevant product standards (EN 1401-1, EN 1852-1 or EN 12666-1) or EN 13476-3."

100/110 - 300/315mm ULTRA3 Sewer Drainage System

Pipe

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
Single Socket Solid Pipe x 3m 01864UP3S 01866UP3S 02868UP3S 028610UP3S 028612UP3S
Single Socket Solid Pipe x 6m 01864UP6S 01866UP6S - - -
Single Socket Perforated Pipe x 6m 01064DP6SP 01066DP6SP - - -

Couplers

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
Single Socket Coupler 01024D69 01026D69 - - -
Double Socket Coupler 01024D20D 01026D20D 02828D20D 028210D20D 028212D20D
Double Socket Slip Coupler 01024D20DSC 01026D20DSC 02828D20DSC 028210D20DSC 028212D20DSC

Double Socket Bends

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
15° Double Socket Bend 01024D29D 01026D29D - - -
30° Double Socket Bend 01024D27D 01026D27D - - -
45° Double Socket Bend 01024D25D 01026D25D - - -
90° Double Socket Bend 01024D23D 01026D23D - - -
90° Double Socket Rest Bend 01024D21D - - - -
0-30° Double Socket Adjustable Bend 01024DV40D - - - -

Single Socket Bends

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
15° Single Socket Bend 01024D29 01026D29 02828D29 028210D29 028212D29
30° Single Socket Bend 01024D27 01026D27 02828D27 028210D27 028212D27
45° Single Socket Bend 01024D25 01026D25 02828D25 028210D25 028212D25
90° Single Socket Bend 01024D23 01026D23 02828D23 028210D23 028212D23
90° Single Socket Rest Bend 01024D21 - - - -
0-30° Single Socket Adjustable Bend 01024DV40 - - - -

Equal Junctions

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
45° Triple Socket Junction 01024D33D 01026D33D - - -
90° Triple Socket Junction 01024D30D 01026D30D - - -
45° Double Socket Junction 01024D33 01026D33 02828D33 028210D33 028212D33
90° Double Socket Junction 01024D30 01026D30 - - -

Unequal Junctions

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
45° Triple Socket Junction (110mm) - 010264D33D - - -
90° Triple Socket Junction (110mm) - 010264D30D - - -
45° Double Socket Junction (110mm) - - 028284D33 - -
45° Double Socket Junction (160mm) - - 028286D33 - 0282126D33
45° Double Socket Junction (200mm) - - - 0282108D33 -
45° Single Socket Junction (110mm) - 010264D33 - - -
45° Single Socket Junction (160mm) - - - 0282106D33 -
45° Single Socket Junction (200mm) - - - - 0282128D33
90° Single Socket Junction (110mm) - 010264D30 - - -

Reducers & Adaptors

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
Universal Rainwater Adaptor 01024D76 - - - -
Universal Waste Adaptor 01024DW200 - - - -
160mm x 110mm Level Invert Reducer - 010264DT - - -
200mm x 160mm Level Invert Reducer - - 028286DT - -
250mm x 160mm Level Invert Reducer - - - 0282106DT -
250mm x 200mm Level Invert Reducer - - - 0282108DT -
315mm x 250mm Level Invert Reducer - - - - 02821210DT

Access Fittings

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
Oval Alu Sealed Rodding Eye 01024DRE 01026DRE - - -
Square Alu Sealed Rodding Eye 01024DRESS - - -
Screwed Access Cap 01024D64 01026D64 - - -
Protect Cap (TC) 01024D67 01026D67 02828D67 028210D67 028212D67
Socket Plug 01024D68 01026D68 02828D68 028210D68 028212D68

Gullies & Traps

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
Round Plain Bottle Gully 01024DBG - - - -
Round Back Inlet Bottle Gully 01024DBGBI - - - -
Square Back Inlet Bottle Gully 01024DG89 - - - -
45° Universal Gully Trap 01024DG90 - - - -
Lowback P Trap 01024DG91 - - - -
Square Hopper Head 01024DG92 - - - -
Rectangular Hopper Head 01024DG93 - - - -

PP Inspection Chambers (PPIC)

Description Pipe Diameter (ID/OD) mm
100/110 150/160 185/200 225/250 300/315
110mm PPIC Chamber Base ⌀ 320mm
170mm deep, 3 x 110mm inlets
01024DSMB3 See 160mm PPIC Chambers below See AXEDO® See AXEDO® See AXEDO®
110mm Level Invert PPIC Chamber Base ⌀ 320mm
220mm deep, 5 x 110mm inlets
01024DSMB5
⌀ 320mm Chamber Riser x 190mm
with sealing ring
01024DSMR190
⌀ 320mm Chamber Riser x 400mm
with sealing ring
01024DSMR400
⌀ 320mm PPIC A15 Circular Cover & Frame
01024DSMCDR
⌀ 320mm PPIC A15 Square Cover & Frame
01024DSMCDS
110mm PPIC Chamber Base ⌀ 450mm
250mm deep
01024DLMB - See AXEDO® See AXEDO® See AXEDO®
160mm PPIC Chamber Base ⌀ 450mm
160mm main branch; 2 x 110mm 45° inlets; 2 x 160mm 90° inlets; 280mm deep
- 01026DLMB
⌀ 450mm Chamber Riser x 235mm
with sealing ring
01024DLMR 01024DLMR
⌀ 450mm PPIC A15 Round Cover & Frame
01024DLMCR 01024DLMCR
⌀ 450mm PPIC A15 Square to Round Cover & Frame
01024DLMCS 01024DLMCS
⌀ 320mm PPIC max install depth: 0.6m
⌀ 450mm PPIC max install depth: 1.2m

375/400 - 600/630mm ULTRA3 Sewer Drainage System

Pipe

Description Pipe Diameter (ID/OD) mm
375/400 475/500 600/630
Single Socket Solid Pipe x 3m 029616UP3S 029620UP3S 029624UP3S*
* SN4 version available

Couplers

Description Pipe Diameter (ID/OD) mm
375/400 475/500 600/630
Double Socket Coupler 029216D20D 029220D20D 029224D20D
Double Socket Slip Coupler 029216D20DSC 029220D20DSC 029224D20DSC

Single Socket Bends

Description Pipe Diameter (ID/OD) mm
375/400 475/500 600/630
15° Single Socket Bend 029216D29 029220D29 029224D29
30° Single Socket Bend 029216D27 029220D27 029224D27

Unequal Junctions

Description Pipe Diameter (ID/OD) mm
375/400 475/500 600/630
45° Double Socket Junction (160mm) 0292166D33 0292206D33 0292246D33

Access Fittings

Description Pipe Diameter (ID/OD) mm
375/400 475/500 600/630
Protect Cap (TC) 029216D68 029220D68 029224D68
Socket Plug 029216D67 029220D67 029224D67

Saddle Connections

Description Code
PVCU Saddle Connection To Concrete (150mm) 029226DSAD
400mm PVCU Saddle Connection To ULTRA3 (160mm) 0292166DSAD
500mm PVCU Saddle Connection To ULTRA3 (160mm) 0292206DSAD
600mm PVCU Saddle Connection To ULTRA3 (160mm) 0292246DSAD

Essentials

Air Test Kits & Bags

Description Code
Air Testing Kit 200179109
Pump 200184011
110mm Air Test Bag 200183032
160mm Air Test Bag 200183051
250/315 Air Test Bag 200183062
400mm Air Test Bag 200187375
500mm Air Test Bag 200187470
630mm Air Test Bag 200187600

Chamfer Tools

Description Code
Hand rasp 2001RASP
110mm drill tool 2001CHAMFER
Cordless router 2001ROUTER
Cutting tool for router 2001BEVCUTTER

Accessories

Lubricant

Description 0.5kg 1.0kg 2.5kg
Pipe Jointing Lubricant 2001LUB500 2001LUB1 2001LUB2.5

Warning Tape

Description Code
Red Detectable Warning Tape - FOUL SEWER 2003DETMESHSB
Red Warning Tape - FOUL SEWER 2003FOULSEWECON

Handling

Extra care should be taken when handling PVC pipes in cold weather. Correct PPE should be worn at all times when handling the pipes, gloves, hard hat, hi-visibility clothing and safety footwear.

If bundles of ULTRA3 are to be removed from a vehicle mechanically, nylon belt slings or fork lifts with smooth forks can be used and making sure no metal, hooks or chains come into direct contact with the pipe.

Storage

Pipes must be stored on a flat surface and away from anything that is likely to cause damage. Bundles of ULTRA3 can be stored up to three high without any support barriers.

Care must be taken when removing pipes from bundles as the straps are under extreme strain and may flail when cut.

Pipes of different sizes should be stacked separately, if this is not possible the larger pipes should be stacked below the smaller.

Approvals

ULTRA3 is approved and accepted by water authorities across the UK and is included in the following publications:

  • Sewers for Adoption and Sewers for Scotland, under its generic name of Thermoplastic Structured Wall Sewer Pipe, in sections E 2.22 & 4.2.22 respectively.
  • Civil Engineering Specification for the Water Industry (CESWI), under its generic name of Thermoplastic Structured Wall Sewer Pipe.

WIS 4-35-01

WIS 4-35-01 outlines additional testing requirements for thermoplastic structured wall pipes in accordance with Sewers for Adoption and Sewers for Scotland covering: resistance to internal puncture; resistance to water jetting; and longitudinal bending.

ULTRA3 is the first PVC-U pipe that has been independently tested by WRc and exceeds 4000 psi jetting pressure. ULTRA3 has been extensively tested in all three areas and exceeds the requirements of WIS 4-35-01.

UK REACH Compliance Statement

  • The use of PVC recyclate from external sources benefits the sustainable development of our society.
  • PVC piping systems with recyclate are of the highest quality, have a better CO2 footprint, limit the use of new raw materials and have a lifespan of more than a hundred years.
  • Technical research has shown that PVC piping systems can be reused (recycled) at least seven times.
  • Moreover, DYKA, as manufacturer of ULTRA3, stopped using lead (stabilizers) in PVC piping systems some years ago.
  • However, pipes with PVC recyclate from used PVC pipes may contain traces of lead.
  • Any traces of lead from the recycled material are embedded in the polymer matrix and under normal conditions are not released during the life of the product.
  • The use of recycled material from used PVC-U products is monitored on the basis of the relevant product standards for pressureless applications.
  • Since the inclusion of lead on the REACH candidate list of December 2012, manufacturers of PVC products that may contain lead (stabilizer) are obliged to inform their customers about this (REACH Regulation (EC) No. 1907/2006, Article 33).
  • As the legislation on substances is constantly evolving, this statement (Version 1 July 2013) will be updated as necessary.